Shampoo, shower gel, hair conditioner and liquid soap are medium-viscosity products that tend to foam. A wide range, from hotel-size bottles to litre bottles, can be produced on the same line.
Key points in shampoo filling
- Bottom-up filling: reduces foam formation.
- Volumetric or flowmeter control: chosen according to the product's consistency.
- Cap variety: flip-top, disc-top and pump caps are closed with pick & place and torque-controlled capping.
The 20–300 ml range is used for hotel shampoo and small bottles, and the 100–1000 ml range for standard bottles.
Technical specifications
| Feature | Value |
|---|---|
| Filling system | Volumetric / flowmeter / load cell / level-controlled |
| Filling range | 20–300 ml, 100–1000 ml, 250–2500 ml, 500–5000 ml, 2000–20000 ml |
| Filling accuracy | ±0.3% |
| Number of nozzles | 1–12 (linear), 1–4 (rotary) |
| Construction | AISI 304 frame, product-contact surfaces AISI 316L |
| Balance tank | Level-controlled, C.I.P. |
| Power / air | 380 V, 50 Hz, 3-phase / 6–8 bar |
Flexible production
Product and bottle variety is high in cosmetics. Türesan machines are designed for quick format changes and allow production with fewer staff at capacities in the range of 1,000–20,000 units per hour. For capping, gripper, three-ball, pick & place, flat clamping, rolling and press systems are available, driven by servo torque, asynchronous motor, mechanical torque or air motor. Caps are fed to the station by an elevator, vibratory bowl or rotary table. The labelling station supports full wrap, single-sided, double-sided and top-and-bottom labelling; the AISI 304 machine can be fitted with a domestic or imported applicator.
Related pages: Cosmetics sector · Liquid filling machines · Tube filling machine · Contact us for a quote
Frequently Asked Questions
Can hotel-size shampoo be filled?
Yes; small bottles in the 20–300 ml range are filled.
Can flip-top caps be closed?
Flip-top and pump caps are placed by pick & place and closed.
Are liquid soap and shower gel also filled?
Liquid soap, shower gel and conditioner of similar viscosity are filled on the same line with a format change.
